The CYK series device is a product designed and developed for the energy-saving control profession of the opening mill. This device has optimized the opening mill system and has energy-saving, stable, and safe performance.

Product Advantages

In the rubber industry, the mixing workshop is the core of the entire industry, the most important department of the rubber factory, and also a major energy consumer, accounting for 40% of the entire field. It is also one of the key energy-saving departments or processes at present. If this device is widely used, the power saving rate is very considerable, with a power saving rate of over 20%.

After adopting the integrated intelligent control of the mixer, the starting current can be greatly reduced (for example, the direct starting current of a 250kW motor is above 3000A, and the starting current of the integrated intelligent control of the mixer is around 450A), achieving true soft start and achieving energy-saving effects. Due to the significant reduction in starting current, there will be no impact on the power grid or a decrease in grid voltage, eliminating other electrical equipment trips or faults caused by starting the refining machine. Under the same grid capacity, the number of installed units can be increased.

This device can easily set the roller speed, acceleration and deceleration time, and speed through this device, making the operation more intelligent and user-friendly. Moreover, this device has more than ten protection functions, ensuring long-term stable and safe operation of the equipment.

By eliminating the impact during startup, the service life of mechanical components such as shafts, gears, reducers, lubrication systems, and cooling components is extended, maintenance costs are reduced, and operation is convenient and safe.

Applicable to this device, it can not only ensure stable and undamaged mechanical equipment performance of the opening mill, but also make the entire process flow run more smoothly, thereby greatly improving production efficiency.

Product Features

Shi Yi's technical team controls core technology, unique application design, and has independent independent intellectual property rights. The device invention patent number is 2015106567316;

Integrated design, customized development of product functions according to customer needs, convenient and fast on-site installation, intelligent adaptive control solution, no need to provide signal access on site, software to achieve optimal power point design, power saving rate>20%;

The device comes with a built-in DC reactor, with input current harmonics less than 40% and power factor greater than 0.98;

The protection level is IP54, and it can work in harsh environments and can be directly placed on the opening mill site.

More outstanding human-computer interaction functions

Humanized operation interface, standard Chinese touch screen for all series of products

Usage conditions

Working temperature: -10 ℃~40 ℃

Storage temperature: -20 ℃~70 ℃

Altitude: below 1000m

Protection level: IP54

Cooling method: air cooling

Installation site: indoor

Noise level:<70 decibels

technical parameter

Input voltage: 380V~480V

Control mode: energy-saving control mode

Communication methods: DeviceNet, CANopen, ModBUS, ProfiBUS

Device protection: input phase loss, output phase loss, undervoltage, overvoltage, over torque, under load detection, overcurrent, device overheating

Motor protection: motor overheating, motor current limiting, motor overload, motor short circuit

Analog inputs: AI1, AI2

Logic input: LI1~LI8

Analog output: AO1, AO2

Logic output: 2 relays, 1 open collector output

Special Configuration Selection Table